SAF INTRA MEGA

SAF INTRA MEGA

- Capacity: 9t
- Driving height: 230 mm
- Total Suspension travel: 260 mm
- For 19.5” and 22.5” disc Brakes
- Also available with AirVent Head Unit

Air Suspensions SAF INTRA

SAF INTRA MEGA

The perfect system solution for volume and weight-optimised semi-trailers and trailers in the 9t range.
With increasing transport volume, the market share of volume-optimised semi-trailers is growing at the same time. SAF-HOLLAND has prepared itself for this development and offers, based on ist modular INTRA TECHNOLOGY, a complete system solution: the MEGA of the SAF INTRADISC plus INTEGRAL.

For a complete overview of all available components and possible combinations of suspension types, axle versions, ride heights and weights etc. please see the Design manual.

Features and Benefits

A SAF system solution with all the advantages of the INTRA TECHNOLOGY

· Maintenance-free connection between the suspension arm and axle tube
· Weight from 389 kg with 19.5” SBS 1918 disc brake without brake cylinder
· Weight from 398 kg with 22.5” SAF disc brake without brake cylinder
· Also available as SAF INTRA self-steering axle
· Also available as CD CUSTOM DESIGN VERSION for special applications
· SAF-HOLLAND EXCELLENCE GUARANTEE*
· SAF-HOLLAND INTEGRAL GUARANTEE*

* according to the SAF-HOLLAND guarantee conditions

More offset:

The new functional suspension arm allows low ride heights.

Designed asymmetrically:

The spring offset ensures freedom of choice in Terms of tyres.

Technical Data

For all requirements of vehicle manufacturers and transportation companies
· maximum axle load 9t
· driving height 230 mm
· axle travel of 260 mm for loading ramp adjustment
· suitable for the new generation of tyres with sizes such as 455/40 R22.5”, 445/45 R19.5” and 435/50 R19.5” Aluminium and steel wheels
· use of 19.5” and 22.5” disc and drum brakes

Positioned for Protection

The specially coordinated shock absorber with specific characteristics is positioned in the center of the hanger bracket and with-in the functional suspension arm, thus protecting it from stone chipping and other road debris.

SAFE-GUARD-DESIGN

The patented SAFE-GUARD-DESIGN of the functional suspension arm reliably protects the brake chambers from damage.

Maintenance Free for Life

Our design incorporates the functional suspension arms and axle beam into one unitized and maintenance free component. This indestructible design provides additional benefits such as: no extra mounting parts, such as axle seats and U-bolts, no re-torquing of screws and nuts.

Excellent Corrosion Protection

We use great care in long-term corrosion protection on particularly exposed parts, such as hubs, hub caps or screw connections as well as wheel bolts and nuts.

Optimized with Factory Standards

Standard features include: uniform bearings, ABV-preparation, integrated rim system, specific weight reduction, cathodic dip coating process of axle and wheel hub.

For Your Peace of Mind

Our GUARANTEE OF COMPETENCE takes the worry out of equipment concerns: protection up to 1 million km and 6 years on the complete suspension system according to the SAF-HOLLAND guarantee conditions.

Driving Stability and Safety

Our specially designed 3D bushing element is integrated into the functional suspension arm and provides an optimum of ride performance.

Light-Weight

The very narrow hanger bracket is symmetrically designed. This saves weight and allows easy installation.

SAF ABS Sensing

· exciter ring and sensor holder (as standard/pre-assembled)
· can be activated using simple and reliable plug Connections

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SAF One-side axle lift

Specifically for low ride heights
· only weighs approx. 30 kg
· very simple retrofit

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SAF Two-side axle lift

For 22.5" wheels
· only weighs approx. 21 kg per axle
· very simple retrofit

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SAF Hubometer

With this hubometer the operating times of trailers can be documented precisely and reliably.
· measures the exact mileage of Trailers
· simple retrofit
· quick and reliable mounting

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SAF TIRE PILOT

Tyre inflation system for trailers and semi-trailers.
Monitoring and preservation of the set tire pressure in the Trailer.

More information: SAF TIRE PILOT

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SAF Brake Chambers

The same strict quality guidelines apply to our brake chambers as for all SAF components. We are using high quality internal components for our brake chambers so that you can depend on the long and secure function of this component. The robust and completely surface coated housing provides additional safety. For an additional advantage the air connections are fully integrated on the SAF brake chambers.

Features and Benefits

Premium inner workings

· Very good interior corrosion protection
· High quality seals
· Long service life of components
· High power output over the entire service life

Steel Housing

· High compression strength
· Special beading instead of clamp fitting, e.g. the chamber cannot be opened and therefore remains absolutely airtight.

Complete Surface Coating

Long-term corrosion protection of the steel housing, threaded bolts and air connections.

Integrated air connections

· Fully integrated air connections with extensions for all models of INTRA and MODUL

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SAF UP train loading system

One of the lightest Train loading Suspension on the market
For secure rail loading with container lifts or cranes.

Currently, 86% of freight in the EU is transported over roads. Traffic is getting heavier, delays are becoming more frequent, and there is an increasing danger of congested roads, with wheels more often moving only slowly towards their destinations. With the new SAF UP train loading system, unproductive time spent on the road is kept to a minimum. We put your trailer safely onto rail, saving you time and money.

Even when you have to load your trailer onto rail unexpectedly, you’ll be optimally equipped with the newly-designed air spring and bellows. It offers maximum support in loading your trailer safely onto rail. Whether you’re on the road or on the train – you’re on the safe side with the new SAF UP train loading system.

Advantages at a Glance
· One of the lightest train loading bellows on the market
· Less wear and a longer life cycle through smooth joining of bellows and support brackets
· No additional equipment (safety ropes, etc.) needed to protect the bellows during loading
· A considerable weight saving of 30 kg when compared to the
previous SAF-HOLLAND design

Features and Benefits

Vehicle Operation

During vehicle operation, an optimal load transmission occurs between the air spring and the beam through the specially-designed support brackets at the interface points.

Rail Loading

When rail loading, the axle sinks down and is held by the shock absorber with bump stop. When the trailer is set down, the bellows and support brackets are joined again automatically and without creases.

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SAF Pad wear sensing

For Versions with disc brake
· simple retrofit
· can be connected to the Trailer EBS or to a separate control and display unit

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SAF Protector Sheet

For Variants with disc brake
Protects the brake disc against stone chipping and other foreign objects

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SAF Reinforced Air Springs

With steel plungers for extreme loads

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SAF Disc Brake SBS 1918 H0

For the 19.5“ range
Lightweight and adaptable 19.5“ trailer disc brake for SAF 9 t axles.

· Unparalleled low weight: 29 kg including brake pads
· Reliable
· Easy to maintain

More information: SAF Disc Brakes

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SAF Disc Brake SBS 2220 H0

For the 22.5" range
Lightweight and adaptable 22.5“ trailer disc brake for SAF 9 t axles.

· Unparalleled low weight: 32 kg including brake pads
· Reliable
· Easy to maintain

More information: SAF Disc Brakes

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SAF INTRA PC Premium Coated

As the first manufacturer, SAF-HOLLAND offered a 9t axle
protected by Zinc metal spraying with a great success.
Now we have gone a step further and have improved corrosion resistance with our new PREMIUM COATED process.
Please see detailed description at SAF INTRA PC PREMIUM COATED

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Options and Accessories

	SAF ABS Sensing
	SAF One-side axle lift
	SAF Two-side axle lift
	SAF Hubometer
	SAF TIRE PILOT
	SAF Brake Chambers
	SAF UP train loading system
	SAF Pad wear sensing
	SAF Protector Sheet
	SAF Reinforced Air Springs
	SAF Disc Brake SBS 1918 H0
	SAF Disc Brake SBS 2220 H0
	SAF INTRA PC Premium Coated

Literature

	Sales Literature
	Selection Guide
	Installation Instructions
	Owner's Manual
	Service Manual
	Error Diagnosis
	Service Forms
	Service Tools
	Aftermarket Parts Catalogue
	Aftermarket Repair Kits
	Original Parts News
	Warranty / Guarantee Handling
	Important Information
	Important Information - Aftermarket
	Important Information - Sales
	Important Information - Technology

General Contacts

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